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High Quality Sesame Ball Making Machine CE Certified SUS Material Shanghai Yucheng
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High Quality Sesame Ball Making Machine CE Certified SUS Material Shanghai Yucheng
As a leading China-based supplier of industrial food processing equipment, we’re proud to present our Full Automatic Sesame Ball Production Line—a compact, efficient solution designed to streamline your sesame ball manufacturing while cutting labor costs and maximizing flexibility. Composed of three core machines—the YC-168 Automatic Encrusting Machine, YC-50 Automatic Ball Rounding Machine, and YC-51 Automatic Drum-Type Flour Coating Machine—this line delivers a production capacity of 10–70 pieces per minute, adapts to 10g–120g product sizes, and supports multi-language operation for global usability. Beyond sesame balls, it’s versatile enough to produce Maamoul, Cookies, Kubba, Mooncakes, Mochi Ice Cream, and more—making it a smart investment for food factories aiming to expand their product range.
Machines in the Production Line
Each machine in the line is engineered to work in seamless harmony, ensuring consistent quality, minimal waste, and easy operation. Below is a detailed breakdown of their roles and technical parameters:
YC-168 Automatic Encrusting Machine
Primary Function: This machine is the backbone of the production line, responsible for automatically wrapping fillings (e.g., red bean paste, lotus seed paste, or savory fillings) with dough, then shaping the mixture into uniform pre-forms—critical for ensuring every sesame ball has an even skin-to-filling ratio. Its advanced design prevents oil leakage (ideal for high-oil doughs) and ensures stable operation, laying the foundation for consistent end products.
Key Specifications:
Parameter Details Capacity 10–100 pieces per minute (compatible with the line’s 10–70 pcs/min output) Product Weight Range 10–100g (adjustable to match the line’s 10–120g range) Power 1.5KW Voltage 220V, 50/60Hz, 1Phase Dimensions 1670 × 920 × 1290 mm Weight 300KG Special Features Sealed hopper (anti-oil leakage), 8-point precision cutter, mold steel accessories (1-year warranty), multi-language touchscreen (English + local languages)
YC-50 Automatic Ball Rounding Machine
Primary Function: After the YC-168 shapes the dough-filling pre-forms, the YC-50 takes over to refine them into smooth, round balls. This step is non-negotiable for sesame balls—consistent roundness ensures even coating of sesame seeds later and prevents uneven cooking. The machine uses a high-precision roller-and-disk system to avoid dough damage, maintaining the texture of the final product.
Key Specifications:
Parameter Details Capacity 20–60 pieces per minute (aligns with the line’s 10–70 pcs/min output) Product Diameter Range 15–70mm (supports 10–120g sesame balls) Power 0.4KW Voltage 220V, 50/60Hz Dimensions 390 × 320 × 530 mm Weight 50KG Special Features High-precision rolling structure, adaptable to soft/hard doughs, compact design (saves floor space)
YC-51 Automatic Drum-Type Flour Coating Machine
Primary Function: The final core machine adds a thin, even layer of flour (or starch) to the rounded dough balls. This coating serves two critical purposes: it prevents the dough from sticking to equipment during transport, and it creates a "base" for sesame seeds to adhere to—ensuring every sesame ball is evenly coated, not bare or clumpy. The drum design guarantees 360° coverage without damaging the delicate dough.
Key Specifications:
Parameter Details Capacity 10–80 pieces per minute (matches the line’s 10–70 pcs/min output) Product Weight Range 10–100g (supports the line’s 10–120g range) Power 0.75KW Voltage 220V, 50/60Hz Dimensions 550 × 550 × 750 mm Weight 55KG Special Features Drum-type full coverage, compact design, compatible with flour/starch/sesame seeds, easy cleaning
Production Line Works Process
The line is designed for minimal human intervention—only 1 worker is needed to monitor the entire process. For factories looking to scale, it can be integrated into a fully automated system (e.g., adding sesame seed coating machines, fryers, or packaging lines) with custom layout planning based on your factory’s space. Here’s the step-by-step workflow:
Dough & Filling Preparation (Pre-Line Step):Workers prepare the outer dough (typically a glutinous rice or wheat-based dough for sesame balls) and fillings (sweet or savory) separately. These materials are loaded into the YC-168’s hoppers—no manual mixing or shaping required here.
Filling & Pre-Shaping (YC-168):The YC-168 automatically feeds dough and filling, wrapping the filling in a uniform dough layer. Its 8-point cutter trims the mixture into consistent pre-forms (e.g., small ovals or cylinders) that are ready for rounding. The machine’s sealed hopper prevents oil leakage, keeping the production area clean.
Precision Rounding (YC-50):The pre-forms are conveyed to the YC-50, where a pair of rollers and a rotating disk work together to shape them into smooth, identical balls. This step eliminates irregularities—critical for ensuring even cooking and sesame adhesion later.
Flour Coating (YC-51):The rounded dough balls enter the YC-51’s rotating drum, which coats them with a thin, even layer of flour. The drum’s gentle motion avoids dough damage, while the uniform coating prevents sticking and primes the balls for sesame seed application (a simple add-on step if needed).
Post-Line Flexibility: After coating, the balls can be manually or automatically coated with sesame seeds, then fried, baked, or frozen—depending on your product’s requirements. The line’s compact design means it can be placed in tight spaces, and we offer custom layout plans to fit your factory’s exact dimensions.
About Sesame Balls
Sesame balls (known by many names worldwide) are a beloved snack with deep cultural roots and a growing global market. Their versatility—sweet or savory, fried or baked—makes them a staple in convenience stores, bakeries, and restaurants, while their portability appeals to modern consumers.
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Origins: A Snack with Ancient Roots
Sesame-based dough balls trace their origins to ancient China, where glutinous rice dough was mixed with sesame seeds and fried—a recipe dating back over 1,000 years. Initially enjoyed during festivals (e.g., the Lantern Festival, where they symbolize "family reunion" due to their round shape), they gradually became an everyday snack. Over time, the recipe spread to neighboring countries and regions, adapting to local tastes and ingredients—creating a diverse family of similar products worldwide.
Regional Names: What Do People Call Them?
One of the most charming aspects of sesame balls is their variety of local names, reflecting regional cultures and languages:
China: Zhimahua (芝麻花，"sesame flower") or Maqiu (麻球，"sesame ball")—the most common terms, referring to the fried glutinous rice version filled with red bean or lotus paste.
Southeast Asia:
Vietnam: Bánh cam (sweet, filled with mung bean paste, often served during Tet).
Thailand: Khanom ping (sometimes made with coconut and sesame).
Middle East: Often grouped with "sesame pastries" like Kleija (a stuffed sesame cookie) or Maamoul (a date-filled sesame treat).
Latin America: Similar to Buñuelos (fried dough balls, sometimes coated in sesame or sugar).
Europe: Comparable to Arancini (Italian rice balls, though savory) or Croquettes (fried dough with fillings), though these are less likely to use sesame.
Market Classification: Sesame BallsCategory
In the global food market, sesame balls are typically grouped into three main categories based on production scale, flavor, and use case:
Category Key Characteristics Industrial/Commercial Mass-produced for convenience stores, supermarkets, or food service (e.g., restaurants). Our production line targets this segment—consistent quality, high efficiency, and long shelf life. Artisanal/Homemade Small-batch, often sold at local bakeries or street stalls. Focus on "handmade" texture, unique fillings (e.g., matcha or salted egg yolk). Functional/Health-Conscious Emerging category: low-sugar, gluten-free, or baked (instead of fried) versions. Popular with health-focused consumers in Europe and North America.
Market Trends
The global sesame ball market is expanding rapidly, driven by three key trends:
Snackification of Daily Diets: Consumers are increasingly choosing portable, on-the-go snacks over traditional meals. Sesame balls fit this trend—they’re small, filling, and easy to eat, making them popular in convenience stores and vending machines.
Rising Interest in Global Cuisine: As multiculturalism grows, "ethnic" snacks like sesame balls are gaining popularity beyond their home regions. For example, in the U.S. and Europe, Asian grocery stores and fusion restaurants now regularly stock sesame balls, introducing them to new audiences.
Versatility & Customization: Manufacturers are innovating with flavors (e.g., chocolate-filled, salted caramel, or savory cheese) and formats (baked instead of fried, mini sizes for kids). Our production line supports this flexibility—easily adjusting to 10g–120g sizes and diverse fillings.
Similar Products of Sesame Balls
Sesame balls belong to a broader category of "stuffed, round dough snacks" enjoyed worldwide. Understanding these similar products helps manufacturers expand their offerings using the same production line:
Maamoul (Middle East): Date or nut-filled shortbread cookies, often coated in sesame or powdered sugar.
Kubba (Middle East/North Africa): Savory meat-filled dough balls, sometimes fried or baked.
Mochi Ice Cream (Japan): Glutinous rice dough wrapped around ice cream—our line can produce the dough shells for this popular treat.
Falafel (Middle East): Chickpea-based fried balls, often seasoned with herbs—our line’s encrusting and shaping functions work for savory fillings like this.
Arancini (Italy): Rice balls filled with ragù, peas, or cheese—another savory option compatible with our machines.
Why Choose Our Full Automatic Sesame Ball Production Line?
Space-Saving: Compact design fits small to medium factories; custom layouts available for larger facilities.
Labor-Saving: Only 1 worker needed to operate the line—cuts labor costs by up to 70% compared to manual production.
Versatile: Produces 20+ products (sesame balls, Maamoul, Mooncakes, etc.) to diversify your revenue streams.
Global-Friendly: Multi-language touchscreens (English + local languages) and compliance with international food safety standards.
Whether you’re a small bakery looking to scale or a large food manufacturer aiming to expand into global markets, our production line delivers the efficiency, quality, and flexibility you need. Contact us today to get a custom quote and factory layout plan!
FAQs About Sesame Ball Machine
Q1: What is the exact production capacity of the Shanghai Yucheng sesame ball making machine?A: The integrated line runs at 10-70 pcs/min depending on product size (10-120 g). Each cycle is PLC-controlled, so speed can be fine-tuned on the 7-inch color touchscreen without stopping the line.
Q2: Is the sesame ball machine CE certified and food-grade safe?A: Yes. All three units—YC-168 encruster, YC-50 rounder, YC-51 coater—carry full CE documentation and are built in 304 stainless steel that meets EU 10/2011 and FDA food-contact standards.
Q3: How much floor space does the compact sesame ball production line need?A: The modular footprint is only 4.5–5.5 m². Each machine is on lockable castors, so the customer can arrange them in L-shape, straight line or island layout to fit existing bakery or confectionery workshops.
Q4: Can one operator really run the entire sesame ball line?A: Absolutely. The line is designed for single-person operation: one worker loads dough and filling hoppers, monitors the touchscreens, and collects finished sesame balls at the exit conveyor.
Q5: What other products can this machine make besides sesame balls?A: With quick-change forming dies the same line produces maamoul, date bars, kubba, arancini, falafel, pineapple cakes, chocolate-filled cookies, mochi ice cream and more—simply switch the recipe on the memory touchscreen.
Q6: Does the machine support English and local language interfaces?A: Yes. The YC-168, YC-50 and YC-51 all feature multilingual HMI panels preloaded with English, Spanish, Arabic, Russian, French and can be customized to any requested language.
Q7: Is the sesame ball making machine suitable for sticky rice dough?A: The YC-168 encruster uses a sealed, Teflon-coated hopper and variable-pitch auger that prevents sticking. An optional cooling jacket can be added for ultra-sticky formulations.
Q8: How fast is recipe changeover between sesame balls and kubba?A: Less than 5 minutes. Save up to 99 recipes on the PLC; recall, adjust weight or size, and the servo-driven forming head recalibrates automatically.
Q9: What is the power requirement for the complete sesame ball line?A: Total installed power is 3.75 kW, 220 V single-phase or 380 V three-phase as requested. Energy-efficient IE3 motors keep running costs under USD 0.03 per 100 pcs.
Q10: Does Shanghai Yucheng offer installation and training?A: Yes. We provide 7-day on-site commissioning, operator training, SOP manuals and lifetime remote support via WhatsApp and TeamViewer.
Q11: Can the line be expanded into a fully automatic plant later?A: Definitely. The same modules integrate seamlessly with automatic tray aligning machines, flow wrappers and metal detectors. Expansion can be done without replacing existing equipment.
Q12: How is the sesame coating applied evenly on every ball?A: The YC-51 drum-type coater rotates at adjustable 0-40 rpm. Internal baffles create a gentle tumbling motion that coats 98 % surface area with sesame or coconut without crushing the product.
Q13: What is the warranty and spare-parts policy?A: 12-month full warranty on non-wear parts, lifetime technical support. Critical spares such as blades, belts and sensors are stocked in Rotterdam and Los Angeles for 48-hour global dispatch.
Q14: Are custom molds included in the standard quotation?A: One set of standard sesame ball molds (30 mm Ø) is included. Additional molds for maamoul, croquette or mochi are CNC-machined within 7 days at cost price.
Q15: How noisy is the sesame ball production line?A: Less than 68 dB, measured at 1 m distance. Servo motors and urethane gears keep the environment bakery-friendly.
Q16: Is the equipment easy to clean and sanitize?A: All food zones are tool-less disassembly, IP65 washdown. The YC-51 coater drum lifts out in 30 seconds; YC-50 rounder has quick-release belts and scrapers.
Q17: What shipping options does Shanghai Yucheng offer?A: FOB Shanghai, CIF any port, or DDP to your warehouse. Machines are packed in export plywood cases with foam and moisture barrier bags; average sea freight to Europe is 26-32 days.
Q18: Can the line handle gluten-free or vegan doughs?A: Yes. Recipe parameters for rice flour, tapioca starch or chickpea-based vegan mixes are pre-programmed, ensuring consistent texture and weight.
Q19: How do I request a quotation for the sesame ball making machine?A: Send product samples, target capacity and factory layout to or WhatsApp +86 170 11 966 965. A detailed PDF quotation with layout drawing arrives within 24 hours.
Q20: Does Shanghai Yucheng have reference customers I can visit?
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