CE Certified Tahini Ball Production Line Supplier | High-Efficiency Automatic Production Solution

As a leading CE Certified Tahini Ball Production Line Supplier, we specialize in providing fully automatic, high-performance solutions for producing Tahini-filled sesame date balls and various other food items. Our core line integrates four key machines: the YC-170-2 Automatic Encrusting Machine (featuring a specialized Lava Filling Hopper for precise liquid tahini control), the YC-50 Automatic Ball Rounding Machine, a 1.5m Lifting Conveyor, and the YC-52 Automatic Flour Coating Machine (Turntable Type). This compact, space-saving line boosts productivity (10-70 pcs/min), significantly reduces labor, and is versatile enough for products like Maamoul, Cookies, Biscuits, Date Bars, Chocolate Cookies, Kubba, and even Mooncake or Mochi Ice Cream. Designed for efficiency and scalability, it's the ideal choice for modern food processing.

1. Introduction of Each Machine

① YC-170-2 Automatic Encrusting Machine (Lava Filling Hopper)

Core Function: The heart of the production line, this machine specializes in precise encrusting of liquid tahini filling—thanks to its custom-designed lava filling hopper that controls the flow rate of high-fluidity tahini. It seamlessly wraps the tahini core with date-sesame dough (or other outer materials), ensuring uniform skin-to-filling ratio and no leakage of the runny tahini.

Key Specifications:

• Capacity: 10-100pcs/min (adjustable to 10-70pcs/min for tahini date balls)

• Product Weight: 10-100g (supports 10g-120g with customization)

• Power: 2KW

• Electricity: 220V, 50/60Hz, 1Phase

• Dimension: 1670x920x1850mm

• Weight: 350KG

• Special Feature: Lava filling hopper for precise control of liquid tahini flow; dual anti-eccentric design ensures consistent filling placement.

② YC-50 Automatic Ball Rounding Machine

Core Function: Transforms the encrusted dough into smooth, uniform spheres. Its high-precision rolling structure ensures every tahini date ball has a 圆润 shape, which is critical for even sesame coating in the next step.

Key Specifications:

• Capacity: 20-60pcs/min (synchronized with the encrusting machine)

• Product Diameter: 15-70mm (adapts to 10g-120g products)

• Power: 0.4KW

• Electricity: 220V, 50/60Hz

• Dimension: 390x320x530mm

• Weight: 50KG

• Special Feature: Compatible with various dough consistencies; high-speed stable operation for continuous production.

③ Lifting Conveyor (1.5m Length)

Core Function: Acts as a bridge between the rounding machine and the coating machine, vertically conveying the rounded balls to save floor space. The food-grade conveyor belt ensures hygienic transport without damaging the delicate dough.

Key Specifications:

• Length: 1.5m

• Conveyor Belt Material: Food-grade PU (anti-stick, easy to clean)

• Speed: Adjustable (synchronized with upstream/downstream machines)

• Power: 0.3KW (approx.)

• Electricity: 220V, 50/60Hz

• Special Feature: Compact design optimizes space; easy to install and maintain.

④ YC-52 Automatic Flour Coating Machine (Turntable Type)

Core Function: Uniformly coats the rounded tahini date balls with sesame seeds (or other coatings like flour, coconut flakes). The 360° rotating turntable ensures full coverage, while the mesh belt design allows excess sesame to fall off, reducing waste.

Key Specifications:

• Capacity: 10-200pcs/min (matches the production line’s 10-70pcs/min output)

• Turntable Diameter: 900mm

• Power: 0.4KW

• Electricity: 220V, 50/60Hz

• Dimension: 1500x1000x900mm

• Weight: 180KG

• Special Feature: Turntable and conveyor speed independently adjustable; compatible with multiple coating materials.

2. Production Line Workflow

The fully automated process requires only 1 operator for monitoring, ensuring efficiency and consistency:

1. Raw Material Preparation: Prepare the outer dough (e.g., date-sesame dough), liquid tahini filling, and sesame seeds. Load the dough into the YC-170-2’s hopper and the tahini into the lava filling hopper.

2. Encrusting: The YC-170-2 machine precisely injects the controlled-flow tahini filling into the outer dough, forming a wrapped dough piece.

3. Rounding: The wrapped dough is transferred to the YC-50 rounding machine, which shapes it into smooth, uniform balls.

4. Conveying: The 1.5m lifting conveyor transports the rounded balls to the YC-52 coating machine without manual handling.

5. Sesame Coating: The YC-52’s rotating turntable coats the balls evenly with sesame seeds. Excess sesame is recycled, minimizing waste.

6. Finished Product: Collect the fully coated tahini date balls for packaging or further processing (e.g., baking, cooling).

3. About Tahini Balls

Origin

Tahini (sesame paste) and dates are staple ingredients in Middle Eastern and Mediterranean cuisines, with a history dating back thousands of years. Tahini-filled date balls originated as a traditional homemade treat in countries like Lebanon, Jordan, and Israel—where dates are abundant and tahini is a kitchen staple. The combination of sweet, chewy dates and creamy, nutty tahini created a balanced, energy-rich snack. In recent years, it has evolved from a regional specialty to a global favorite, thanks to its natural, healthy profile and portability.

Market Classification

• By Production Method:

• Artisanal/Handmade: Premium products with organic, small-batch ingredients (targeting niche health-conscious consumers).

• Industrial Mass-Produced: Scalable, consistent products for supermarkets, convenience stores, and foodservice (targeting mainstream consumers).

• By Flavor Variation:

• Classic: Pure date dough + tahini filling + sesame coating.

• Flavored: Infused with chocolate, cinnamon, cardamom, nuts (almonds, pistachios), or sea salt.

• Functional: Low-sugar, vegan, gluten-free, or probiotic-enhanced (catering to dietary restrictions and health trends).

• By Application:

• Snack Food: Ready-to-eat on-the-go snacks.

• Festival Treat: Popular during Ramadan, Eid, Christmas, or Hanukkah.

• Health & Wellness: Positioned as a natural energy booster (rich in fiber, protein, and healthy fats).

Market Trends

• Health-Conscious Demand: Consumers are increasingly seeking natural, additive-free snacks. Tahini date balls align with this trend—they’re typically free of artificial sugars, preservatives, and additives, leveraging the natural sweetness of dates.

• Globalization of Middle Eastern Cuisine: Middle Eastern foods are gaining popularity worldwide, with tahini and dates becoming familiar ingredients in Western and Asian markets. This has driven demand for authentic yet accessible treats like tahini date balls.

• Customization & Personalization: Manufacturers are offering flavor variations and packaging options (e.g., mini sizes, gift packs) to cater to diverse consumer preferences.

• Sustainability: Eco-friendly packaging and responsibly sourced ingredients (e.g., organic dates, fair-trade sesame) are becoming key differentiators in the market.

• Convenience: As busy lifestyles prevail, portable, shelf-stable snacks like tahini date balls are in high demand for office, travel, or post-workout consumption.

Regional Names

• Middle East: "Kleicha Bil Tahini" (Iraq), "Maamoul Bil Loz w Tahini" (Lebanon/Jordan), "Date Tahini Bites" (Israel).

• Europe/North America: "Tahini Date Balls", "Sesame Tahini Date Bites", "Energy Date Balls".

• Asia: "Sesame Tahini Date Balls" (China, Southeast Asia), "Tahini-Filled Date Sesame Balls" (Japan, South Korea).

• North Africa: "Kleija Bil Tahini" (Tunisia), "Bakkwa Date Tahini Balls" (Morocco, localized variation).

Similar Products

• Maamoul: A traditional Middle Eastern cookie filled with dates or nuts—often dusted with powdered sugar instead of sesame.

• Energy Balls: Western-style snacks made with oats, nuts, dates, and nut butters (similar texture and health positioning, but may not include tahini).

• Kubba: A Middle Eastern dish typically made with meat and bulgur, but sweet variations (filled with dates and tahini) share the encrusted structure.

• Mochi Ice Cream: Japanese mochi wrapped around ice cream—similar in the "outer shell + creamy filling" format, though with a chewier texture.

• Pineapple Cake: Taiwanese dessert with a buttery crust and fruity filling—shares the encrusted, handheld format.

• Falafel: Savory Middle Eastern fritters, but the use of sesame and legume-based ingredients (tahini is often a condiment) links it to tahini date balls in regional cuisine.